Industrial coating equipment and production line
The coating production line is widely used in all walks of life,including paint coating line,waterborne paint line,electrophoresis coating line and powder coating line.Through the reasonable production line logistics organization,the upper and lower processes can be linked up.Achieve a lifting line,offline is finished product code.Improve production efficiency,reduce storage between processes,reduce the number of lifting and handling,and reduce workers'labor intensity.The production line can be controlled automatically by PLC,making the production plan simple,easy to control,and increasing system flexibility.The coating line built by Xinyu company is tailored to the needs of users to achieve the goal of high efficiency,safety,energy saving,environmental protection and emission reduction.
Introduction of coating line products
First,the characteristics of the surface chain coating production line
(1)vertical ground chain:the combination of multiple vertical ground conveyance chains and the transfer of migrating machines combine organic production processes.The layout is compact,the process flexibility is adjustable,and it can meet the requirements of large workshops and relatively small workshops.Automatic positioning and stacking of the workpiece,PLC automatic control.The whole line can be equipped with multiple spray booth,drying room,grinding room and other process equipment.
(2)ring ground chain:a series of production processes,such as spray painting,drying and grinding,are connected in series with the transport mode of a number of circular area conveyor and process table.Automatic positioning and stacking of the workpiece,PLC automatic control.
This kind of painting line is suitable for the coating line of large and medium-sized products such as construction machinery,coal mine machinery,high voltage electric and petroleum machinery.
Two.Characteristics of small ring coating production line
The transportation mode of the annular conveyor on the ground is used to connect the production processes such as spray painting and drying.The workpiece can realize self rotation,automatic spraying and high degree of automation.
This kind of painting line is suitable for painting production tasks of small products such as military industry,petroleum machinery,coal mine machinery and high voltage electric appliances.
Three.Characteristics of suspension chain production line
Adopt air suspension conveyor conveyor mode,the process is flexible.Workpiece automatic positioning and stacking,PLC automatic control;under special circumstances,equipment can be arranged on the upper and lower floors,saving floor space.
This type of production line is suitable for painting production tasks of products weighing less than 4 tons in all industries.
Four.Characteristics of suspended universal chain production line
The conveying mode of the common suspension conveyor is uniform,and the speed of operation is adjustable.
This type of production line has the strongest versatility and is suitable for painting production tasks of large quantities of products weighing less than 2 tons.
Five,the characteristics of the finishing line for the whole machine
The whole machine painting line,which is transported by the plate chain,can be run step by step,and the cleaning,polishing,painting and drying processes can be set up.
The painting production line is suitable for the whole machine spraying of engineering vehicles.
Introduction of paint room products
One,water swirling lacquer room
The main advantages:the water spray paint room can effectively control paint mist and control the diffusion of paint fog,the purification rate of paint mist can reach 97%,improve the workshop environment,the waste gas after treatment reaches the national standard GB16297-1996"the standard of comprehensive emission of air pollutants"after the two level standard high altitude emission.
Applicable scope:the spray painting room can be used for high and medium size workpiece advanced coating,large batch production line painting production,especially suitable for automobile industry,engineering machinery industry,petroleum machinery industry,transmission and transformation industry.
Two,oil curtain lacquer room
Main advantages:the equipment is small,flexible and convenient,with little investment and no waste water.
Application:small batch or scattered workpiece spraying,especially for military,aerospace and aviation enterprises.
Three,water curtain lacquer room
Main advantages:the equipment occupies small,flexible and convenient,less investment,high purification rate of paint mist,and the exhaust gas after treatment can meet the standard discharge.
Scope of application:small batch or scattered workpiece spraying,especially for military,aerospace,aviation enterprises and small and micro enterprises.
Four.
Main advantages:many functions of the equipment can be used for grinding,painting,leveling and drying,high energy utilization ratio of equipment,less investment in equipment,and high cost performance.
Application:suitable for small batch and low yield scattered workpiece.